Trailer update

It's raining outside now, the end of a 3 day weekend, but at least it isn't 35 degrees anymore. Starting on Friday we got up into the mid to upper 50's for the first time in months, and it was just in time too. It wasn't a play weekend for me, too much work to do to get ready for race season. Its only 6 weeks away and the clock's ticking.

But here Sunday evening, I think I've finally come out the other side, at least for the trailer rehab. Since the last post, I've been painfully removing all the floor tiles. That wasn't so bad, the bad was once pried up, they left behind a gooey mess.

You can see the tile glue left behind on the plywood

Since then I've mounted all the plywood walls. painted them, cut the trim from a sheet of thin plywood, mounted and painted most of the trim, painted the wheel boxes, and spent hours upon hours scraping up the tile adhesive.

About 2/3 done. The foreground floor is milky looking. That all
leftover glue.

The only thing to do with this is pour on some thick adhesive remover, let it sit for an hour or two, and laboriously scrape the vile mixture off. This was sheer torture for my knees and back and I could only do 2 hour stints at night during the work week. It didn't help that it was 29 degrees outside. Even with my space heater going in the trailer, the cold minimized the effectiveness of the remover.

 The pleasant arrival of warmer weather this weekend helped matters. By Saturday evening, I had all the glue up and the floor washed and cleaned.

Sunday afternoon saw the application of the epoxy flooring well underway. This is a 2 part epoxy from Lowes, used mainly for garage floors but can also be used on wood. I picked a nice dark gray.

Application in progress

The process was to mix the 2 parts in a bucket, stirring with an electric drill for 3 minutes and then the clock was ticking. It had to be applied in the next 3-5 minutes otherwise it would start to harden in the bucket. Luckily the weather was cloudy today and cooler than yesterday which extended the application period.

Once mixed, you pour a line of material and take a squeegee on a pole and squeegee it across the floor to get a nice even thickness. Next take the roller and roll the floor 90 degrees from the squeequee application. Let it setup for 10 minutes and then re-roller. Now you can broadcast the paint flakes into the air. I also added silica as an anti-slip material.

Front done

Close-up of the flake pattern. I used red, white and blue.

View of the finished floor. Those aren't defects in the middle, but
the holes for in-floor tie-downs.

Done. Much nicer than those chewed up checkered tiles. Also did the tailgate.

And about 5 minutes after I finished the last bits, it started raining. Perfect timing. I closed the trailer up and backed it into it's normal spot where it will sit for the next day or two curing.

Still plenty on my to-do list for the trailer. Lots of hours still ahead, but getting the floor done was the biggest item on the list. But for now, I need to drink some beer* and finish up Season 2 of the Game of Thrones. The rest can wait a bit.

* Evolution Rise Up Stout

Red Sided Motel Renovation

I haven't been posting much lately. That's not because I'm slacking off - ok, maybe a little - but because I'm engaged in some very tedious work.  So a little update.

So work is continuing on the racecar for the upcoming season. The car came back from Bodymotion with a nice frame for the turbo nose conversion, but there's still a fair bit of work ahead for me.

A boo-boo loading the car into the trailer - man that's spoiler is low! - lead to some unplanned fiberglass work. It's all better now. Since then I've cut out the radiator vent and mounted a mesh grill. I also sourced a tow strap from the UK, bolted it to where my bumper struts used to be mounted, and cut the hole for it in the spoiler.

Mesh grill keeps the rubber track debris from the radiator

Flexible loop means no more barking my shin when walking past the car.

The trick Mantisport strut hats for my front suspension had to go. The coils were not just binding but stuck inside. That effectively reduced my suspension travel by several inches. Took an hour to free both sides. I replaced them with my old Ground Control camber plates.

As part of the turbo nose project, I plan to relocate my oil cooler so it's fed by air from the slot above the radiator slot. While pulling the cooler and hose bits as part of this I think I finally found my last oil leak. The oil seal ring on the sandwich plate between the engine and oil filter was chewed up. That's most likely the source. But I've been wrong before. A new seal is on order.

But what has really been capturing my time is the full renovation of my home away from home, the Red Sided Motel aka my enclosed trailer.

It's hard to believe, but I've had the trailer for over 10 years now, being bought back in 2002.

Back at it's original home in Dallas Texas in 2002

As bought, bare inside other than the checkboard floor tiles

 Since then it as evolved with layers upon layers of crap, useful crap to be sure, but not the pure minimalist shell it once was. A partial list of upgrades: 110v electric throughout, A/C unit, insulated roof, front shelf and bin rack, tire rack, N2 bottle and holder, misc holders, cabinets, racks, tiedowns, yada yada... It's seen a lot of use, trailering up and down I-95 to Sebring, all the way up to Mosport in Canada, and out to Mid Ohio and more. So just like the Comfort Inn does a periodic renovation, it was time for mine.


The first item of business was some more insulation, the walls in particular. The roof was insulated several years ago and it helped immensely with the summer heat. The top of the trailer is just a sheet of aluminum and  with Summit Point or VIR summer heat beating down on it, it turned into a convection oven. It would be 95 degrees outside and inside with the A/C going full blast, it still would be 80-85 degrees. Insulating the roof fixed that. But those nights at the Glen in early May, or at NJMP in late October it would be a bit chilly inside. There's nothing but some thin plywood and an aluminum sheet between me and the elements. So off to Home Depot for some foam insulation sheets. Lightweight and easy to handle, they should help. But to install ... everything needs to come apart. All the upgrades, anything screwed or bolted to the wall. Think of it as a to-the-frame restoration. This will also give me a chance to fix, repair, clean, touch up all the stuff that's normally neglected.

Yes, everything needs to come out. Going to the bare frame.

One panel done, all the rest to follow.

The foam panels are cut and glued with Liquid Nails to the back of the thin plywood interior walls.

GFI Electrical outlets replaced, and resealed as needed.

Made it to the front part of the trailer.

A look back at the debris from the all the front racks, shelves, etc.

Inside nose

I took advantage of the bared frame to wire brush the ribs that were showing surface rust and paint them with Rustoleum. I also strategically applied expanding foam to various air gaps like in the corner.

Another major time sink/project is the replacement of the tiled floor. The checked flag pattern was cool looking, but it just didn't hold up to the sustained use. Oil leaks, broken cars and hot tires have taken their toll. These were peel and stick tiles which often didn't want to stick. The pattern was discontinued and required a fair amount of maintenance. They were heavy to boot. Getting rid of them will get me back 75 lbs. The plan is to use an epoxy based floor paint, like a garage floor paint. It should wear well and be easy to keep clean. But first, the old tiles must come up. Nothing for it, but some good old fashion manual labor here. Just me, my creaky knees, a heat gun and a scraper and hours of fun. Once the tiles are up I'll still have to remove the left behind adhesive. Being an ice climber has made me fairly pain tolerant, that's coming in handy here.

De-tiling in process

So that's as it stands so far at the beginning of March. Most of the walls are insulated and re-hung. About 80% of the tiles are up. Next tasks are to finish removing the tiles and prep the floor. Paint the walls, redo the trim and paint. Epoxy the floor. Rebuild the front storage area with a rack system and then start adding the misc little holders, helmet rack, shelves, etc.

Here's my helper husky Ziva. She looks peeved because I think her butt's stuck to the leftover tile adhesive.